Pack 150 PPM Harpak-ULMA Unveils FM400 Flow Pack Powerhouse
Harpak-ULMA, a leader in the development of smart, connected packaging solutions, has unveiled the FM400 horizontal flow wrap packaging machine. This state-of-the-art equipment is engineered to meet the demanding requirements of high-speed Modified Atmosphere Packaging (MAP) applications, particularly for fresh food products. The FM400 represents a significant leap forward in speed, sanitation, and versatility, making it a groundbreaking addition to the food packaging industry. With its ability to produce up to 150 packs per minute, this machine not only enhances operational efficiency but also sets a new standard for packaging reliability.
The hallmark feature of the FM400 is its advanced MAP technology, which is specifically designed to extend the freshness and shelf life of products.
This is achieved through the airtight integrity of its packaging, ensuring that the contents are protected from environmental factors that could compromise their quality. Central to the FM400’s performance is its Long-Dwell sealing head, which incorporates an innovative orbital movement mechanism. This technology ensures the creation of hermetic seals at high speeds, which is critical for maintaining product integrity and consumer satisfaction.
Sanitation is another cornerstone of the FM400’s design. Recognizing the stringent hygiene requirements of the food industry, Harpak-ULMA has constructed the FM400 with a stainless-steel body and vertical plate configuration. These features make it easy to clean with hot water and chemical solutions, ensuring compliance with the highest sanitation standards.
Furthermore, the machine’s external electronic components are rated IP66 or higher, providing superior resistance to water and dust. This level of durability ensures that the FM400 can withstand harsh operating conditions, making it a reliable choice for food manufacturers.
Versatility is a defining characteristic of the FM400. Its modular design allows for multiple configuration options, including top reel, bottom reel, and side seal versions. This flexibility enables businesses to adapt the machine to their specific packaging needs. Additionally, the FM400 is compatible with a wide range of barrier films, including laminates and shrink films, which enhances both product protection and presentation. The ability to use various packaging materials allows producers to cater to diverse market demands while maintaining efficiency.
One of the standout features of the FM400 is its user-friendly interface.
Equipped with a 10-inch color touchscreen powered by an Industrial PC, the machine provides an intuitive and customizable user experience. Operators can easily navigate through its settings and access on-screen help, streamlining the setup and operation processes. The interface also includes optional consumption analysis tools, which offer valuable insights into energy and material usage. These analytics enable producers to optimize their operations, reduce costs, and align with sustainability goals.
The FM400’s connectivity features are equally impressive. It seamlessly integrates with Manufacturing Execution Systems (MES), Enterprise Resource Planning (ERP) platforms, and Supervisory Control and Data Acquisition (SCADA) systems. This connectivity facilitates synchronized packaging operations and provides enhanced visibility into production workflows.
By enabling data-driven decision-making, the FM400 helps manufacturers optimize their processes and improve overall efficiency. Moreover, the machine’s remote service capabilities minimize operational interruptions by allowing for quick troubleshooting and maintenance.
To further enhance productivity, the FM400 offers a range of optional features. For instance, its online residual oxygen analysis system ensures precise atmosphere control, which is particularly beneficial for sensitive food products. The “Easy-Tape” automatic reel change system is another noteworthy feature, as it significantly reduces downtime and labor requirements by streamlining the reel replacement process.
Additionally, automatic feeding systems are available to maintain consistent high-speed packaging performance, ensuring that production lines operate smoothly and efficiently.
Hugh Crouch, Product Manager at Harpak-ULMA, highlighted the FM400’s focus on addressing real-world challenges faced by fresh food producers. “The FM400 is designed to meet the unique needs of the industry by combining advanced sealing technologies with exceptional speed, flexibility, and hygiene,” he said. “Its modular design, compatibility with various packaging films, and seamless connectivity make it a compelling solution for modern food powerhouse operations.”
In addition to its technical capabilities, the FM400 supports long-term business growth by empowering producers to drive productivity and reduce operational costs. Its emphasis on hygiene and efficiency aligns with the evolving demands of the fresh food sector, ensuring that manufacturers can meet consumer expectations while maintaining profitability.
By offering a transformative solution that combines speed, reliability, and versatility, the FM400 sets a new benchmark in the industry.
For those interested in learning more about the FM400 horizontal flow wrap packaging machine, Harpak-ULMA provides several opportunities for hands-on experience. The company’s Customer Experience Centers, located in Boston, Atlanta, and Costa Mesa, California, offer live demonstrations of the machine.
To arrange a visit, interested parties can contact Harpak-ULMA at (508) 884-2500. Additionally, the FM400 will be showcased at the annual International Production & Processing Expo (IPPE), taking place from January 28 to 30 in Atlanta, Georgia. Visitors to booth BC43109 will have the opportunity to see live demonstrations of the FM400 in action and speak with Harpak-ULMA’s experts about its features and benefits.
