
Beverages Innovation Closure Systems International Launches 38mm Sport Flip Top Closure for Active, On-the-Go Consumers
Closure Systems International (CSI), a world leader in advanced closure solutions, has unveiled its latest innovation—the Sport Flip Top 38mm closure, a next-generation design created to enhance consumer convenience, safety, and functionality in hot-filled, non-carbonated beverage applications. This launch underscores CSI’s ongoing commitment to engineering closure technologies that adapt to modern consumer lifestyles, emphasizing both practicality and performance.
The Sport Flip Top 38mm closure is specifically engineered for PET non-returnable bottles with the 1845 finish, a widely used standard in the beverage industry. Featuring a low-profile, ergonomic design, the closure reflects CSI’s deep understanding of the active, health-conscious consumer segment. From juices and sports drinks to enhanced and functional waters, this closure promises to elevate the overall beverage experience through thoughtful design and robust technical capabilities.
Superior Design and Engineering for Maximum Performance
The Sport Flip Top 38mm closure has been meticulously developed to deliver best-in-class performance across a wide range of beverage applications. Its compatibility with the 38mm 1845 bottle finish, using a non-crystallized E-wall design, ensures seamless integration into existing production systems.
The closure is suitable for both hot-fill processing up to 185°F and cold-fill applications, providing flexibility for beverage manufacturers looking to serve diverse markets. Additionally, it is designed to withstand internal pressures of up to 2 bars of nitrogen or CO₂, ensuring product integrity and stability across distribution environments.
CSI’s linerless sealing technology further enhances operational efficiency and sustainability. By eliminating the need for a separate liner, the closure offers a more reliable, tamper-evident seal while minimizing material usage—supporting both brand owners’ and consumers’ expectations for environmentally conscious packaging.
Optimized for Consumer Convenience and Safety
At the heart of the Sport Flip Top 38mm closure is a focus on consumer satisfaction and usability. CSI’s design team placed a premium on delivering a closure that fits seamlessly into the fast-paced, on-the-go lifestyles of modern consumers—athletes, fitness enthusiasts, and busy professionals alike.
The dual tamper-evidence system provides visual, audible, and tactile assurance of product safety. This means consumers can clearly identify whether a product has been previously opened, reinforcing trust in product integrity. Moreover, the integrated tear tab eliminates loose plastic pieces, reducing litter and contributing to environmental protection.
For users, the one-handed, ergonomic opening mechanism adds unmatched convenience—ideal for those engaged in sports or outdoor activities. The robust hinge design ensures the flip-top cap opens fully without obstructing the drinking path, allowing for smooth, uninterrupted hydration.
Perhaps most importantly, the closure delivers a consistent and satisfying liquid flow rate, enhancing the drinking experience by ensuring the right balance between performance and refreshment. This “thirst-quenching flow” has been optimized to meet the expectations of consumers seeking both speed and comfort during consumption.
Comprehensive Solutions for Bottlers and Brand Owners
The Sport Flip Top 38mm is not just a standalone innovation—it is part of CSI’s holistic approach to closure and capping solutions. Every CSI product is backed by a combination of closure systems, high-precision capping equipment, and world-class technical service, ensuring consistent results and operational efficiency for beverage producers.

CSI’s global engineering expertise guarantees smooth integration into existing bottling lines while delivering the lowest total cost of operations (TCO). The company’s emphasis on precision manufacturing and technical support helps minimize downtime and optimize production output for brand owners worldwide.
Clint Rush, Global Director at Closure Systems International, highlighted the company’s dedication to aligning innovation with consumer and industry needs.
“The Sport Flip Top 38mm closure represents CSI’s commitment to delivering safe, convenient, and high-performance packaging solutions that align with consumer lifestyles,” said Rush. “It provides a perfect balance of enhanced tamper evidence, ergonomic design, and operational efficiency.”
This new closure embodies CSI’s ongoing pursuit of sustainability, reliability, and user-focused innovation. With its lightweight yet durable construction, the Sport Flip Top 38mm supports beverage companies in their drive toward reducing plastic usage and achieving sustainability goals without compromising performance or consumer satisfaction.
A Step Forward in Beverage Packaging Innovation
CSI’s introduction of the Sport Flip Top 38mm closure arrives at a pivotal time in the beverage industry, where consumer expectations are rapidly evolving. Today’s shoppers not only demand functional, convenient, and safe packaging, but also increasingly value sustainability and product integrity. The new closure directly responds to these priorities, merging cutting-edge engineering with environmentally responsible design principles.
Its combination of tamper-resistance, ergonomic usability, and reliable hot-fill performance positions it as a game-changing solution for non-carbonated beverage producers. Whether for bottled juices, sports recovery drinks, or enhanced hydration products, the Sport Flip Top 38mm enables brands to deliver both convenience and confidence to their customers.
Furthermore, CSI’s system-oriented approach ensures that brand owners can integrate this closure seamlessly into production without significant retooling costs. Its compatibility with global filling standards and existing bottling infrastructure reinforces CSI’s role as a trusted partner to beverage producers across markets.
Supporting the Future of Active Lifestyles
The launch of the Sport Flip Top 38mm closure also reflects broader consumer trends shaping the beverage industry. As more people embrace active, wellness-oriented lifestyles, packaging that supports easy hydration, portability, and safety is becoming essential. CSI’s innovation empowers beverage brands to meet these needs head-on, reinforcing their relevance among dynamic, health-conscious consumers.
By prioritizing functionality and user experience, CSI continues to redefine what’s possible in beverage closure design. The company’s ability to merge engineering excellence with human-centered design sets a benchmark for how packaging can enhance—not just contain—the product inside.
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